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世界单体推力最大的电动振动试验台(1000kN)

发布者: 中国重型机械工业协会 发布时间:2025-03-24阅读次数:25

产品名称:1000kN电动振动试验台(1000kN electro-dynamic vibration test equipment)

研制单位: 苏州东菱振动试验仪器有限公司(Suzhou Dongling Vibration Test Instrument Co., Ltd.)

研制单位网址:www.donglingtech.com

首次投运时间:2023.02

联系人:包建芬,13812770831,baojianfen@donglingtech.com

该项目在国家重大科研仪器研制项目等资助下,通过产学研联合自主创新,研制了世界最大推力ES-1000(1000kN)型电动振动试验系统,满足了我国航空、航天等领域国家重大工程大型装备研制的试验需求。主要技术创新如下:

1. 发明了超大推力轻质高强动圈结构及动圈可靠导向技术,研制了超大型功率放大器,解决了电动振动试验系统超大推力驱动难题。

2. 提出了超大功率驱动双螺旋耦合降压温升抑制方法,发明了动圈自适应高效冷却控制技术,研发了超大功率驱动并联式冷却系统,解决了超大推力电动振动试验系统高效冷却难题。

3. 提出了超大型功率放大器并联均流控制方法,发明了强负载扰动下高精度功率谱复现控制技术,研发了试验系统全状态可视化监测平台,解决了超大推力电动振动试验系统高性能运行控制难题。

项目成果成功应用于大型航天器、航空发动机整机振动试验,被中央电视台、央广网、科技日报等主流媒体宣传报道,经济和社会效益显著。经鉴定,项目总体水平国际领先。

ES-10001000kN)型电动振动试验系统


航空发动机振动试验

THE 1000KN ELECTRO-DYNAMIC VIBRATION TEST EQUIPMENT IS THE WORLD'S LARGEST ELECTRO-DYNAMIC VIBRATION TEST EQUIPMENT BY SINGLE THRUST.

Funded by the national major scientific research instrument development project, etc., the world's largest thrust ES-1000 (1000kN) electric vibration testing system was developed by industry-university-research cooperation and independent innovation, which meets the testing needs of large-scale equipment development for national major projects in aviation, aerospace and other fields in China. The main technological innovations are listed as follows:

1. The ultra-large thrust lightweight high-strength moving coil structure and the reliable steering technology of the moving coil were invented, and the ultra-large power amplifier was devoted, which solved the problem of ultra-large thrust actuation of the electric vibration testing system.

2. The double helix coil coupling method with merits of reducing the voltage and suppressing the temperature for ultra-large power actuating system was proposed, the adaptive and efficient cooling control technology for the moving coil was invented, and the parallel cooling system for ultra-large power actuating system was developed, which solved the high-efficiency cooling problem of the ultra-large thrust electric vibration testing system.

3. The current equilibrium control method for parallel ultra-large power amplifiers was proposed, the high-precision power spectrum reproduction control technology subject to strong load disturbance was invented, and the full-state visual monitoring platform of the testing system was developed, which solved the problem of high-performance operation control of the ultra-large thrust electric vibration testing system.

The achievements of the project have been successfully applied to the vibration testing of large spacecraft and aircraft engines, and have been publicized and reported by mainstream media such as CCTV, CNR and Science and Technology Daily, etc., which brings in remarkable economic and social benefits. The overall level of the project has reached the international leading level by appraisal.